Designer Tiles - MANUFACTURING MACHINES

In this process high slump concrete(highly flowing concrete) is poured in to the rubber moulds and compacted in vibro forming vibrating tables. The moulds with green concrete are kept for initial strength gaining for 8-12 hours over flat plate. Then the cast concrete tiles are stripped out from the rubber moulds. This wet tiles are then kept in controlled atmosphere for 3 days for further sfstrength gaining. Polyurethane or varnish coatings can be applied for added attractiveness & wear resistance.

By handling carefully the rubber moulds can be reused more than 500 times after washing.Attractive long lasting colour faces can be formed by pouring white cement concrete with colour pigments first and then regular gray concrete next, economically with two layers.

The high slump face concrete mix is to be mixed in seperate exclusive tile mixer.The base gray concrete mix can be mixed with another tile mixer or regular drum type concrete mixer.Any architectural design(natural stone, wood grains etc.) can be duplicated in the tile face with the rubber moulds. The tiles of various thickness with rich colour & design add attractive, long lasting richness to interior, exterior floorings and wall face.
                                 
                                         Vibro Forming Machine

           Vibro Forming Machine

        Specification

Production Capacity

 2000sq.ft ./ 8 hours shift
Power(3 h.p motor/ table* 2 tables) 6 H.P.
Vibrating Table Size 850 * 3000 mm
Maximum size of the tile 600 * 600 mm
Maximum height of the tile 100(recommended)
Movement of rubber mould in vibrator table Due to vibration with manual intervention
Dimension l*b*h 7860 * 925 * 1050mm
Total weight 600 kg * 2 (approx.)



                                                  Tile Mixer
                         Tile Mixer
         Specification

 
Recommended for face mix
 Recommended for base mix
This can be replaced by regular type drum mixer .

Capacity

 100 kg./batchf 200 kg./batch
Power 2 H.P. motor 3 H.P. motor
Drum speed 35 rpm 35 rpm
Drum size 700 mm dia* 300 mm height 1000 mm dia*300 mm height
Wear lining Granite clad Granite clad
Dimension l*b*h 1210*910*1050mm 1350*910*1050mm
Total weight 310 kg 400 kg
Options 250 kg, 350 kg mixers, hydraulic arms lifting.


Designer Tiles                                         

                        

Designer Tiles

Rubber Moulds           

Rubber Moulds

Cement Tiles

Cement Tiles



Concrete tiles of any shape, colours, surface design can be produced. The special plastic mould with required texture like wood, stone and finish like matt or glossy which are in the moulds are duplicated in the tile.The required mould is kept on Vibratory Table filled with cement mixture and vibrated. It is kept with mould for initial setting. Then demoulded for curing.